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Sundance/Jacuzzi temperature sensor O-ring EDPM Teflon seal part 6540-228

Sundance®/Jacuzzi® Temperature Sensor O‑Ring – EDPM Teflon Seal (2002+ Sensors) – part #6540‑228

Regular price $0.74
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Key Features & Benefits

Genuine OEM Seal

Matches Sundance®/Jacuzzi® factory sensor specifications

Broad Sensor Compatibility

Engineered for seamless compatibility with original mounting points for secure placement.Fits sensor models 6600-166, 6600-167, 6600-181, and 6600-751

EDPM + Teflon Construction

Resists spa chemicals, heat, and moisture for a lasting seal

Precise Sizing

0.662" inner diameter x 0.210" thickness for a snug, leak-free fit

Prevents Leaks & Misreads

Stops water intrusion that can cause inaccurate temperature readings

Easy Tool-Free Replacement

Single-piece O-ring slides directly onto the sensor stem

Product Overview

The Sundance®/Jacuzzi® Temperature Sensor O‑Ring (part #6540‑228) is the OEM replacement seal used on temperature sensors installed in Sundance® and Jacuzzi® spa systems manufactured from 2002 onward. It’s sized to fit sensor models #6600‑166, #6600‑167, #6600‑181, and #6600‑751, so it covers the great majority of Sundance®/Jacuzzi® sensor housings from this era rather than being limited to a single spa line.

The O‑ring is made from EDPM rubber with a Teflon coating, a combination chosen for its resistance to spa chemicals, heat, and constant moisture exposure. At 0.662″ inner diameter and 0.210″ thickness, it seats precisely around the sensor stem to keep water out of the sensor housing while allowing the sensor to read water temperature accurately. A worn, hardened, or cracked O‑ring is a common cause of small leaks around the sensor and can also let moisture affect the sensor’s readings, leading to inconsistent heater cycling. Replacing this small but important seal is a quick fix: the compact, single‑piece design slides into place around the sensor without special tools, and because it’s sized to Sundance®/Jacuzzi®’s own sensor specifications, it restores a leak‑free seal and reliable temperature control the first time.

  • Turn off spa power and drain to allow access to the sensor housing.

    Remove defective or worn O‑ring from around the sensor stem.

    Clean the sensor stem and seating area.

    Slide the new EDPM/Teflon‑coated O‑ring (6540‑228) into place.

    Reassemble sensor housing, refill spa, and restore power.

  • Part Number: 6540-228

    Material: EDPM rubber, Teflon coating

    Inner Diameter: 0.662 in

    Thickness: 0.210 in

    Weight: 0.04 lb

    Compatible Sensors: 6600-166, 6600-167, 6600-181, 6600-751

  • Inspect the O-ring whenever the sensor is removed for service. Replace it any time it feels hardened, shows cracking, or the sensor housing has shown signs of a slow leak, since a worn seal is inexpensive insurance against water intrusion.

  • Sundance®/Jacuzzi® temperature sensors manufactured 2002 and later

    Fits sensor models 6600-166, 6600-167, 6600-181, 6600-751

Frequently Asked Questions

  • Fits all Sundance®/Jacuzzi® temperature sensors manufactured from 2002 forward (including 6600‑166, 6600‑167, 6600‑181, 6600‑751).
  • Made from EDPM rubber with a Teflon coating for durability and sealing performance.
  • No. The EDPM O‑ring should be replaced if worn or removed to ensure a proper seal.
  • Small leaks around the sensor housing, visible cracking or hardening of the rubber, or inconsistent heater cycling from an inaccurate reading are all signs it's time to replace this O-ring.

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